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(i) Briefly state the intermittent process layout problem.                                                     

(ii) Five departments are currently arranged in the following manner:

     

1

2

3

4

5

       

 

      New products have been added and the movements between the departments have changed substantially since the existing arrangement was made. The movement between the departments is on rectangular path. The monthly number of trips, cost/trip and distance of each trip are given below :

 

Item

 

Trips/ month Cost/trip Distance units

Between the departments

1 – 2

1 – 3

1 – 4

1 – 5

2 – 3

2 – 4

2 – 5

3 – 4

3 – 5

4 – 5

100

12

1

200

34

2

100

56

2

400

34

3

200

57

1

500

25

1

300

17

2

100

43

2

100

63

1

200

52

1

  1. Calculate the monthly cost of travel between the departments.
  2. How much is the saving in monthly cost of travel between the departments, if departments 1 and 3 are intercharged?
  3. A one-time cost of Rs.22,500 is associated with interchanging the positions of departments 1 and 3, and if this cost is to be recovered within two months, should the change be made?                                                                       

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