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In an orthogonal cutting operation, the following data have been observed:

Uncut chip thickness = 0.127 mm

Width of cut = 6.35 mm

Rake angle = 10”

Cutting force = 567 N

Thrust force = 227 N

Chip thickness = 0.228 mm

Determine the shear angle, the friction angle, shear stress along the shear plane, and the power for the cutting operation. Also find the chip velocity, shear strain in chip, and the strain rate.

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